Quality Control
Total Quality Management from design review through mass production — with real-time SPC, automated Andon alerts, and a professional reliability test lab.
TQM Gate Process
Quality is designed in, not inspected out. Every program passes through structured gates from DFX Review to Mass Production release.
DFX Review
Design for Excellence review at concept stage
Prototype Review
First article and prototype validation
Compliance Review
Safety, regulatory, and standards check
EVT
Engineering Validation Test
DVT
Design Validation Test
PVT
Production Validation Test
MP Release
Mass Production release and BOM freeze
IQC → IPQC → FQC → OQC → ORT
Four-stage quality control with ongoing reliability testing — from incoming components to finished goods and beyond.
Incoming Quality (IQC)
- Components SIP (Standard Inspection Procedure)
- Supplier quality scorecards
- AQL-based acceptance sampling
In-Process Quality (IPQC)
- FAI checklist for every process step
- Process Risk Control checklist
- SOP/SIP for production lines
- Regulation for key process parameters
Final Quality (FQC / OQC)
- Finished Goods SIP for OQC
- FG Palletizing SOP for warehouse
- Standard Process Quality Management
Reliability Verification (ORT)
- Ongoing Reliability Testing
- Professional in-house test lab
- Environmental stress screening
- Life-cycle and accelerated aging tests
Digital QMS
MES-integrated quality data collection, real-time SPC monitoring, and automated Andon alerts — from the production line to top management.
Automatic Data Collection
Production lines feed quality data directly into MES — zero manual entry, real-time visibility.
Real-Time SPC
Statistical Process Control dashboards with Kanban system for instant trend analysis.
Quality Alert & Andon
Auto-triggered Andon alerts with defined response rules and escalation to cross-functional teams.
Data Analysis & Monitoring
Quality monitoring and data analysis with escalation path to top management for systemic issues.
Global Quality Certifications
Quality is non-negotiable
Talk to our quality team about audit requirements, certifications, and process capability for your program.
Contact Us